Jun 29, 2021
Fire Clay Refractory Castable

Its construction is simple, is the best construction product for the high temperature alkali resistant parts. Good workability, strong cohesion, initial setting time and construction can be a long time, fast strength growth, strong impermeability, no acidification, easy to ensure that the masonry plaster full and dense, can significantly improve the chimney liner air tightness, integrity and anti-corrosion ability. It is an ideal cementing material for high chimneys, high temperature flue and duct lining. It can also be used in acid tank and other acid resistant parts in petroleum, chemical, nonferrous metallurgy and so on.

Application of Clay Insulation Castable

Metallurgical industry
Petroleum, chemical industry, building materials, electric power
Engineering industry furnace and thermal equipment

Detailed Fire Clay Insulation Castable Description

Item Unit L-45 L-50 L-60 L-65 L-75 L-80 L-85 L-90
Al2O3 % 45 50 60 65 75 80 85 95
Fe2O3 % 2 2.5 2.5 2.3 2.5 2.0 1.8 1.2
Bulk Density(dried at 110℃) g/cm3 2.2 2.2 2.3 2.35 2.5 2.6 2.7 3.0
Service Temp 1400 1450 1500 1550 1600 1650 1700 1750
Cold Crushing Strength 110℃ Mpa 45 47 50 50 65 70 90 95
1100℃ Mpa 40 42 45 45 55 60 80 85
1500℃ Mpa 65 68 80 85 100 110
Modulus of Rupture 110℃ Mpa 7 7 8 8 10 11 12 13
1100℃ Mpa 6 6 7 7 9 9 10 12
1500℃ Mpa 9 9 11 12 13 15
Max Grain Size mm 6 6 6 6 6 6 6 6
Water(Typical) % 11-13 11-13 9-11 9-11 9-11 7-9 6-8 6-7
Application Guidelines P-preferred, R-Rodding,V-Vibration, T-Tamping
Mixer p P P P P P P P p
Placement R/V/T R/V/T R/V/T R/V/T R/V/T R/V/T R/V/T R/V/T R/V/T
Water/Mixer Temp 20±5 20±5 20±5 20±5 20±5 20±5 20±5 20±5 20±5
Mixing 2/5 2/5 2/5 2/5 2/5 2/5 2/5 2/5 2/5
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Jun 29, 2021
High Alumina Castable

High Alumina Refractory Castable Definition

High alumina refractory castable is used as an aggregate and a powder, a refractory castable made of a binder is added. High alumina refractory castable has high mechanical strength and good resistance to thermal shock and abrasion. High alumina refractory castable is mainly used as the lining of various kiln such as boiler, blast furnace hot blast stove, heating furnace and ceramic kiln. Soaking furnace, heat treatment furnace, rotary kiln; various high temperature burner lining, heating furnace water pipe lining, molten steel furnace refining device parts and high temperature wear resistant body of petrochemical catalytic cracking reactor; blast furnace tapping groove, iron The furnace iron tapping tank and the integral spray gun for hot metal pretreatment are lined up. Large prefabricated blocks and linings can be made.

High Alumina Refractory Castable Features

1. High alumina refractory castable have compact bulk density, low porosity, strong resistance to slag or solution penetration
2. High alumina refractory castable resistant to rapid cooling, heat shock resistance and thermal shock resistance.
3. High alumina refractory castable have high compressive strength, good wear resistance.
High alumina refractory castable have easy to construct,high alumina refractory castable can be cast into a whole lining, high alumina refractory castable can be customized into prefabricated masonry.
4. High alumina refractory castable have chemical resistance.

High Alumina Refractory Specification

Item High Alumina Refractory Castable RS-1 RS-2 RS-3
Al2o3 %   60 65 70
Bulk Density g/cm3 110℃*24h 2.40 2.60 2.80
Cold Crushing Strength Mpa 110℃*24h 55 60 65
1000℃*3h 80 90 100
Modules of Rupture Mpa 110℃*24h 7 8 9
1000℃*3h 9 11 13
Linear Change after firing % 1000℃*3h +_0.3 +_0.3 +_0.3
Room temperature wear Cm3 1000℃*3h 9 8 7
Thermal shock resistance Times 1000℃ 20 20 20
Max Service temperature 1400 1450 1500

High Alumina Refractory Application

1. High alumina refractory castable can be used as lining for various heat treatment furnace linings and burners, blast furnace hot blast stoves, heating furnaces, electric furnace tapping tanks, lime shaft kiln high temperature section, rotary kiln kiln head, power plant boilers and other industrial furnaces.
2. High alumina refractory castable is mainly used as the lining of various kiln such as boiler, blast furnace hot blast stove, heating furnace and ceramic kiln. Soaking furnace, heat treatment furnace, rotary kiln; various high temperature burner lining, heating furnace water pipe lining, molten steel furnace refining device parts and high temperature wear resistant body of petrochemical catalytic cracking reactor; blast furnace tapping groove, iron The furnace iron tapping tank and the integral spray gun for hot metal pretreatment are lined up. Large prefabricated blocks and linings can be made.

High Aluminum Refractory Castable Production Process

1. According to the formula, the raw materials of high alumina castables are produced.
2. Calculate the amount of aggregate, powder gradation, binder and additive according to the raw material formula, and strictly control the aggregate powder particles.
3. Put the weighed aggregate and powder into the mixer and stir them evenly, then pour the powder into the aggregate and stir for 8-10 minutes.
4. The high aluminum refractory castables that have been stirred are placed in a ton of bags, equipped with additives and binders, and then packaged.
5. The packaged high aluminum castables are stored in the warehouse, the date identification and moisture-proof waterproof treatment are done.

High Aluminum Refractory Castable Use Precautions

1. When making high alumina refractory castable mud, fully stir the dry material and add water. Strictly control the amount of water used to avoid affecting the effect after pouring.
2. When making high alumina mud, it needs to be stirred by a mixer, and manual mixing is prohibited.
3. According to the required amount of production, the production of castables need to be used within 30 minutes, if there is condensation, can not be used.
4. When constructing, pay attention to avoid the anchor parts.
5. According to the design to determine the thickness of the refractory high alumina castable , can not be cast freely.
6. After pouring and baking, pay attention to the heating rate and time, and not heat up too quickly.
7. After demoulding, check the refractory high alumina castable body. If there is a construction problem, rework according to the situation to ensure the practicability of the casting body.

High Aluminum Refractory Castable Supplier in RS Factory

Rongsheng refractory castables manufacturers can deliver the finished castables to the designated location of the user. The user can construct according to the construction instructions provided by the manufacturer. It can be put into production by adding water or other liquid mixing, vibration forming, curing and baking. There is no restriction on the construction site, and it can be cast into any shape.

Why Choose RS Factory as High Aluminum Refractory Castable Supplier

Rongsheng refractory manufacturer has 20 years of quality assurance, bringing maximum benefits to customers.
Rongsheng refractory castables manufacturer has four advantages
1.Rongsheng refractory bricks manufacture have strong production capacity, supply is guaranteed
2.Rongsheng refractory bricks company has professional refractory brick production plants and amorphous refractory production plants.
3.Rongsheng refractory bricks manufacture Have advanced concepts and scientific management. Rongsheng Refractory is constantly committed to quality management, process management and cost management, strives for internal strength, adheres to the development of science and technology, wins by quality and reputation, provides technical guidance services to provide customers with quality products and services.
4.Rongsheng refractory bricks manufacture have perfect after-sales service system
From raw material procurement to final product inspection and after-sales service. Ensure that the product offered to the user is 100% qualified.

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Jun 29, 2021
Silica Refractory Castable

The crystalline phase types of SiO2 has great influence on the property of silica castable, reasonable ratio of tridymite and quartz is key point for the production of silica castable. During the production of silica castable, quartz can’t directly transform into tridymite, to get large as much tridymite as possible, appropriate mineralizer should be added into silica raw material to contribute to quartz transforming into tridymite and crystobalite, besides, it should not significantly decrease high temperature performances of silica castable.

The formulation of silica castable

The raw materials of silica castable are: 65%~75% of quartz aggregate, 20%~28% quartz powder, 2%~8% silica micro powder, 1%~3% calcium aluminate cement, and little amount of additives(sodium tripolyphosphate, sodium hexametaphosphate, organic fibers).
Silica micro powder is high efficient binders of refractory castable, it ensures certain mechanical strength during low temperature roasting, and it won’t decrease hot mechanical strength of silica castable during high temperature using. CaO in calcium is also a kind of mineralizer, which can contribute to quartz transforms into tridymite at high temperature. What’s more, silica powder can also reduce porosity of silica castable and increase its density.

Silica castable physiochemical indexes

Item GZJ-1 2 3 4
SiO2 % 94~95 95.83 93.3 95.2
Al2O3 % / 0.70 1.0 0.8
Fe2O3 % 1.2 1.13 0.9 0.8
CaO % / 2.16 2.8 2.7
Refractoriness ℃ 1710 1730 1730 1730
Bulk density g/cm3 >1.9 1.91 1.95 1.89
True density g/cm3 2.35 2.32 2.35 /
Apparent porosity % <20 <20 <20 <20
Crushing strength MPa 50~80 80 56 51
Linear expansion rate %(1000℃) / 1.18 / /
Thermal conductivity W(m·K) 2.21 2.13 2.21 /
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Jun 29, 2021
Alkali Proof Castable

Alkali proof castable will react with alkali metal oxidizes at high temperature and produce high viscosity liquid phase, which will form a layer of enamel-like protection layer to resist the further permeation and corrosion of molten alkali metals. Lightweight alkali proof castable is made from alkali resistant ceramsite, porous fireclay clinker, waste ceramics, high strength expansile perlite and so on. Calcium aluminate cement or water glass is often used as binder of lightweight alkali proof castable.

Dense alkali proof castable is made from bauxite and fireclay clinker aggregate, binders and powder materials are the same as lightweight alkali proof castable. Chemical compositions of dense alkali proof castable are: 35%~60% of Al2O3 and 35%~60% of SiO2. Calcium silicate cement and silica micro powder are often used as binders of low cement alkali proof castable. Silica micro powder can not only increase medium temperature binding strength, but contributes to the formation of anti-permeation layer.

Alkali proof Castable Physiochemical Index

Item Light alkali resistant castable Heavy alkali resistant castable
Al2O3 % 35~65 45~65
SiO2 % 35~45 23~35
Bulk density g/cm3(1100℃, 3h) 1.4~1.5 2.1~2.3
Crushing strength Mpa (1100℃, 3h) 6~6.5 6~10
Linear change rate % (1100℃, 3h) -(0.3~0.5) -(0.3~4)
Thermal shock resistance(1100℃, water cooling) 20
Thermal conductivity/ W·(m·K-1) 0.4~0.5 1.2~1.3

Alkali Proof Castable Applications

Alkali resistant castable is mainly used at places where surfers severe alkali metal oxides corrosion and alkali metal vapor corrosion. The main applications of dense alkali proof castable are: rotary cement kiln end, kiln hood, pre-heater, discharge hole, blast tuyere and other parts, besides it is also widely used in rotary alumina roasting kilns.
The main applications of lightweight alkali proof castable are: pre-heater top cover, cylinder body and insulating lining of rotary alumina kilns and rotary cement kilns.

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Jun 29, 2021
Acid Resistant Castable

Good workability, excellent cohesiveness, fast initial growth time and long operation time, strong impermeability, no need for acidification, easy to ensure the dense and fullness of masonry gray joints, can significantly improve the chimney lining wall air tightness, integrity and corrosion resistance of the lining. Which is customized into prefabricated masonry. There are for sale cheap light weight insulating acid resistant castable in RS fire bricks company can provide castable acid resistant specification and category as well as competitive price & high-grade quality refractory castable products,other specification according to customer requir ements,welcome to contact us or email us for free quote or price list.

Light Acid Resistant Castable Definition

Light acid resistant castable a granular and powdered material made from a refractory material with a certain amount of binder. Refractory lightweight acid resistant castable has high fluidity and is suitable for unshaped refractory materials which are formed by casting.Compared with other amorphous refractory materials, the binder and moisture content are higher, and the fluidity is better. Therefore, the refractory material has a wide application range, and the materials and binders can be selected according to the use conditions.Refractory lightweight acid resistant castable can be directly cast into a liner or used as a precast block by casting or compacting.

Light Acid Resistant Castable Features

Lightweight refractory acid resistant castable have heat stability.
Lightweight refractory acid resistant castable have light weight.
Lightweight refractory acid resistant castable have heat preservation.
Lightweight refractory acid resistant castable have easy construction.
Lightweight refractory acid resistant castable have low water absorption.
Lightweight refractory acid resistant castable have temperature resistance.
Lightweight refractory acid resistant castable have acid corrosion resistance.
Lightweight refractory acid resistant castable have high compressive strength.
Lightweight refractory acid resistant castable have acid and acid gas corrosion.

Light Acid Resistant Castable Specification

Item   RS-1 RS-2
Bulk Density g/cm3 0.8+-0.2 1.2+-0.2
Cold Crushing Strength 110℃*24h 7.5 10
400℃*4h 7.5 10
Cold modules of rupture Mpa 1 1
Acid resistance

(40%sulfuric acid soak,

48hcompressive strength)

Mpa 7.5 10
Long-term use temperature 600
Initial condensation 45
Final condensation 10

Light Acid Resistant Castable Application

1.Lightweight refractory acid resistant castable suitable for alkali corrosion resistant parts at high temperatures.
2. Lightweight refractory acid resistant castable suitable for high chimneys, high temperature flue and duct lining.
3. Lightweight refractory acid resistant castable used in the acid resistant engineering for acid resistant tanks and tanks in petroleum, chemical, non-ferrous metallurgical and other industries.

Light Acid Resistant Castable Advantage

1.Light acid resistant castables can be arbitrarily shaped and easy to construct, which can meet the needs of different groups of people.
2.The acid-resistant castable production process is relatively simple and does not require special equipment.
3.Lightweight acid refractory castable have high degree of mechanization, simplest construction, high material utilization rate, and generally high normal temperature strength,refractory acid resistant castable can be made into prefabricated parts installed at the kiln spinning site.
4.Light acid resistant castables have good easiness, excellent cohesiveness, fast initial growth time and long operation time, strong strength, strong impermeability, no need for acid treatment, easy to ensure the dense and fullness of masonry gray joints, can significantly improve The airtightness, integrity of the lining wall of the chimney and the corrosion resistance of the lining.

Light Acid Resistant Castable Supplier in Rongsheng Firebricks Factory

Rongsheng refractory manufacturer has 20 years of quality assurance, bringing maximum benefits to customers.

Rongsheng refractory castables manufacturer has four advantages

1.Rongsheng refractory bricks manufacturer have strong production capacity, supply is guaranteed.
2.Rongsheng refractory bricks company has professional refractory brick production plants and amorphous refractory production plants.
3.Rongsheng refractory bricks manufacture Have advanced concepts and scientific management. Rongsheng Refractory is constantly committed to quality management, process management and cost management, strives for internal strength, adheres to the development of science and technology, wins by quality and reputation, provides technical guidance services to provide customers with quality products and services.
4.Rongsheng refractory bricks manufacture have perfect after-sales service system From raw material procurement to final product inspection and after-sales service. Ensure that the product offered to the user is 100% qualified. If you worry about the RongSheng refractory castable factory ,which is not satisfy with your high requirement and remove you doubts, welcome to visit our factory & company,the technologists & designers waiting for you.

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Jun 29, 2021
Corundum Refractory Plastic

Corundum Refractory Plastic Definition

1.Corundum refractory plastic is made of wear-resistant refractory raw materials, aggregated with powder or liquid binder, and mixed with some additives. Plastic refractory corundum can be made of plastic with excellent wear resistance at high temperature.
2.In the wear-resistant refractory plastic, Corundum plastic refractory is the same as the aggregate of the refractory castable, but only the binder is different, the wear-resistant refractory plastic binder is raw clay. Plastic refractory corundum has higher mechanical strength and abrasion resistance than high alumina refractory castable and mullite refractory castable.

Corundum Refractory Plastic Characteristic

1.Castable refractory corundum plastic have high strength, stable thermal shock resistance and excellent performance.
2.Corundum plastic refractory has the least wear loss, high strength, arbitrary shape control, strong integrity, simple construction, good construction performance and high-strength ,castables corundum refractory plastic can be used by adding water and stirring on site.
3.Corundum plastic has higher mechanical strength and abrasion resistance than high alumina refractory castable and mullite refractory castable.
4.Fireproof corundum plastic adopts the composite combination method of hydration combination and agglomeration, and has good toughness and thermal shock stability.
5. Refractory corundum plastic have good volume stability and strong resistance to carbon penetration.
6.Refractory corundum plastic has excellent wear resistance, refractory plastic can withstand high-speed, high-concentration catalyst, coke particles and smoke scouring.
7.The construction time with the castable refractory plastic can be adjusted to maintain a long construction time at high temperatures.
The construction of the refractory castable is good plastic, does not bulge, does not crack.

Corundum Refractory Plastic Specification

Item Refractory Plastic
Index Clay Alumina Corundum
Flexural Strength(Mpa)

(110℃*24h)

6.3 5.3 13.2
Refractoriness(℃) 1500 1600 1900
Al2o3(%) 55 70 90

Corundum Refractory Plastic Application

1.Corundum refractory plastic is suitable for circulating chemical bed boiler cyclone, furnace wall lining and coal ash impact and serious parts.
2.Refractory corundum plastic is mainly used in important parts of circulating fluidized bed boilers, such as the top of the cyclone, the returning device (return valve), the combustion zone of the combustion chamber and other parts with more serious wear and erosion.
3.Refractory plastic corundum is suitable for the cyclone cylinder of the circulating fluidized bed boiler, the lining of the furnace wall and the parts with severe impact and wear of coal ash.

Corundum Refractory Plastic of the Plastic Effect

1.Refractory corundum refractory plastics should have good plasticity during production and use.
2.Plastic refractory castable of the plasticity is the property that the mud material is easily deformed without breaking after being stressed, which is expressed by the plasticity index (the percentage of the plastic deformation height after the impact of the sample and the height of the original sample).
3.The plastic refractory index is 20-30%. If wear resistant corundum plastic refractory is less than 20%, plastic refractory is too hard and difficult to apply. If refractory plastic corundum is more than 30%,refractory plastic is too soft, the beating is not real, and the shrinkage after burning is large. The plastic refractory corundum index is suitable for refractory plastic.
4.There are can be kneaded into a dough by hand, and no water is secreted or sticky. The refractory plastic has high temperature strength, good thermal shock resistance and strong peeling resistance, but the construction efficiency is low and the labor intensity is large.

Corundum Refractory Plastic Construction Process

1.The corundum refractory plastic castable of construction is carried out by the method of tapping and compacting. Before the construction, the refractory plastic can be laid at the required part, the blanks should be laid in the wrong seam. After the beating, the joint of the blank should be beaten, and then the hammer or hammer will be used. The entire area was beaten 3 times to ensure the material density.
2.The correct anchoring factor is very important for supporting the sheet-like refractory plastic. Using rigid anchoring nail tips, the anchoring nail tips are spaced about 150mm~250mm. The thickness of the refractory material can be determined according to the design requirements of different the high temp furnace types.
3.After determining the damaged part with the high temp kiln, the edge is trimmed with a tool at a right angle and not sagged by 20 mm, that is, the repaired thickness is not less than 20 mm. After repairing, the refractory plastic corundum can be smoothed over the original refractory material, the trapezoidal connection cannot occur.
4.Clean the repaired parts with the high temp furnace. If the original refractory material has unstable particles, plastic refractory must be removed. There should be no floating dust to ensure that the repaired surface has a solid and clean working surface.
5.The refractory plastic castable can be sliced with a very clean knife, the fresh side is attached to the repaired part, and then the hammer is hammered or hammered tightly. The blank should be laid in a wrong way. After the beating, the blank should be connected. Sewage, no gaps can occur, and after all the repaired surfaces are attached, use a hammer to repeatedly tamper them until the surface of the blank is wet. Pay attention to the edges when beating, do not beat the original refractory material, and finally solidify the entire repair surface into a smooth plane.

Corundum Refractory Plastic Supplier in RS Refractory Castable Factory

Zhengzhou Rongsheng kiln Refractory Company is located in ZhengZhou Henan province,which is one of the main refractory manufacturing bases in china.There is big exporter of refractory material in Henan province .
Main products as follow:
1)Various industrial furnace series refractories
High-alumina brick, anchor brick, clay brick, lightweight insulation brick, high-strength diatomaceous earth brick, low-iron mullite brick, silica brick
2)Heat storage balls for various industrial furnace regenerators
Special corundum heat storage balls, honeycomb, regenerator block, tapping chute brick,Anti-stripping high-alumina bricks for cement industry, alkali-resistant bricks, phosphate bricks, etc.
3)Industrial furnace and power generation boiler industry with various brands of wear-resistant bricks, corundum brick, mullite bricks and other stereotypes.
4)Wear-resistant castables, corundum castables, low-cement high-strength castables, impervious materials, self-flowing materials, plastics, and other unshaped refractories.

Products exported to the United States, India, Japan. South Korea, Pakistan and other countries
Welcome to inquiry , in your inquiry, please provide detailed information you known ,thank you.

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