Author: zzrsrefractories.com

  • Micro Expansion Refractory Plastic

    Micro Expansion Refractory Plastic Definition

    The high temperature micro expansion refractory plastic is composed of a certain grade of refractory aggregate, and a suitable amount of kyanite powder and a binder are mixed at a certain ratio. Refractory plastic micro expansion is a kind of gas-hard material, which has good plasticity at normal temperature, micro-expansion at high temperature, high strength after high temperature, good sealing performance and convenient constructio.

    Micro Expansion Refractory Plastic Features

    1. The micro expansion refractory plastic has strong plasticity at room temperature, large adhesion, high strength after natural drying, micro-expansion in volume at high temperature, high refractoriness, good sealing performance and convenient construction.
    2. The requirements for the micro expansion refractory plastic used are that the content of AliO3 is low, the strength is moderate, the thermal shock resistance is good, and the line change after burning is slightly expanded.
    3. The micro expansion refractory plastic has the advantages of strong plasticity at room temperature, high adhesion, natural strength after drying, micro-expansion in volume at high temperature, high refractoriness, good sealing performance and convenient construction.
    4. Micro-expansion refractory plastic at high temperature is beneficial to improve the overall sealing of the furnace wall and reduce thermal energy loss.

    Micro Expansion Refractory Plastic Specification

    Al2o3 % 50-70%
    Line change after burning(%) (1400℃*3h) +2-+3.5
    Bulk Density g/cm3 2.2-2.4
    Compressive strength 110℃*24h Mpa 15
    1000℃*3h Mpa 12
    Flexural strength 110℃*24h Mpa 10
    1000℃*3h Mpa 5.5
    Refractoriness 1650

    Micro Expansion Refractory Plastic Application

    1.Micro expansion plastic refractory widely used in metallurgy, petrochemical, electric power, building materials and other fields, especially in different parts of power plant boilers.
    2.Micro expansion plastic is suitable for the cyclone cylinder of the circulating fluidized bed boiler, the lining of the furnace wall and the parts with severe impact and wear of coal ash.
    3.Fireproof micro expansion plastic widely used in the thermal power industry CFB boiler, pulverized coal furnace and other industrial kiln furnace top wall pipe, furnace flame angle, furnace wall complex parts.
    4.Refractory plastic micro expansion is widely used in CFB boilers, pulverized coal furnaces and other industrial furnaces such as CFB boilers, pulverized coal furnaces, and other industrial furnaces, through the wall pipe, in the furnace, the flame angle, and the complicated part of the furnace wall.

    Micro Expansion Refractory Plastic Construction Instructions

    1. The micro expansion refractory plastic can be formed by the method of tamping and compacting. When constructing, the plastic can be manually laid at the required thickness according to the specified requirements, and then hammered with a wind hammer or a hand hammer to penetrate the wall at the top of the furnace. When applied, due to the narrow construction site, Refractory plastic micro expansion can be beaten with long planks. Generally, refractory plastic is not easy to be overweight. The construction surface cannot be shocked like refractory enamel to the surface to produce slurry. Otherwise, refractory plastic is not conducive to the compactness and moisture evaporation of the plastic internal structure. Not easy to smear, smooth.
    2. Specific construction beatings with the micro expansion refractory plastic can be divided into two beatings. After the first beating is compacted, according to the local temperature and temperature, when the refractory plastic surface is nearly air-dried, a second beating is performed (usually 3-5 hours interval). This can improve the compactness of the construction and fully achieve the sealing effect.
    3. When used in other parts, the plastic refractory can be laid on the use part according to the design thickness requirement. When the construction thickness is greater than 50mm, the d3-4mm wire is used after the tapping is compacted, and the vent hole is perpendicular to the working face. The hole depth is total. Plastic refractory has a thickness of 2/3 and a pitch of 150-250mm, which can be used for exhausting and buffering. Oven is an important part, especially when operating wood plants in the application of wood materials in the maintenance of the oven is directly related to the use and life. However, due to the long cycle of the new power plant project, when the boiler is ignited, the refractory material has been naturally air-dried in the air, and a certain compressive and flexural strength is formed, so there is basically no oven problem. High temperature micro expansion refractory plastics have more water content, and the baking heating rate should be strictly controlled. Especially in the low temperature state, the temperature rise must be slow. If the temperature rises too fast, a large amount of water is discharged from the refractory plastic too quickly, and micro expansion refractory plastic can be similar to other fire-resistant. Concrete causes expansion, cracks, spalling and other undesirable phenomena, affecting the use effect.

    Micro Expansion Refractory Plastic Supplier in RS Refractoty Bricks Factory

    1. Rongsheng refractory manufacturer has 20 years of quality assurance, bringing maximum benefits to customers.
    2. Rongsheng refractory bricks company has professional refractory brick production plants and amorphous refractory production plants.
    3. Rongsheng refractory bricks manufacture have advanced concepts and scientific management.
    4. Rongsheng refractory factory is constantly committed to quality management, process management and cost management, strives for internal strength, adheres to the development of science and technology, wins by quality and reputation, provides technical guidance services to provide customers with quality products and services.
    5. From refractory raw material procurement to final product inspection and after-sales service. Ensure that the product offered to the user is 100% qualified.

  • Acid And Wear Resistant Plastic

    Phosphate acid or acidic aluminum phosphate is used as the binder of acid proof and wear resistant plastic refractory, clay clinker, high alumina or corundum are used as aggregate, plastic refractory clay and conservant are added into aggregate to make acid and wear resistant plastic refractory. To increase the wear resistance of plastic refractory, corundum can be used as aggregate, α-Al2O3 fine powder and micro powder can  be used to increase the abrasion resistance of plastic mix.

    Physiochemical indexes of acid and wear resistant plastic refractory:

    Item Index
    Bulk density g/cm3 ≥2.8(110℃,24h)
    Crushing strength Mpa ≥80(110℃, 24h)
    ≥90(1100℃, 5h)
    Modulus of rupture Mpa ≥14(110℃, 24h)
    ≥18(1120℃, 5h)
    Refractoriness ℃ ≥1730
    Thermal shock resistance/ times (900℃, water cooling) ≥25
    Thermal conductivity (w/m·K) 1.72(350℃)
    Abrasion resistance ≤6

    The Storage of Acid And Wear Resistant Plastic Refractory

    Store in cool and dry warehouse, suitable storage environment can prolong the storage period.
    Acid and wear resistant plastic refractory not used up should be sealed and stored in warehouse, no impurity or air should enter into it.
    Keep from moisture during storage, plastic refractory should not contact with water or rain.
    Long term exposure to the sun should be prohibited, keep acid and wear resistant plastic refractory in cool and dry in door environment.

    Application of Acid And Wear Resistant Plastic:

    Steel furnaces
    Iron making furnaces
    Glass kiln
    Ceramic tunnel kiln
    Cement kiln

  • Silicon Carbide Plastic Refractory

    Corundum Silicon Carbide Plastic Refractory Characteristics

    Excellent wear resistance, good resistance to mechanical abrasion and impulsion.
    High refractoriness, and good high temperature stability.
    Excellent acid and basic corrosion resistance.
    Good thermal conductivity, spalling resistance.
    Strong cohesiveness and plasticity.
    Easy to put into application, short construction and maintenance period.
    Applicable for all kinds of situations, long service life.
    Thermal shock resistance and high strength.

    Corundum Silicon Carbide Plastic Refractory Technical Parameters

    Items RS-ASC-60 RS-ASC-73
    Al2O3 % ≥ 60 72
    SiC (%) ≥ 20 20
    Bulk Density (g/cm3) 2.50 2.55
    Cold crushing Strength (MPa) 60 70
    Permanent linear chang3( %   850℃ * 3h)  ≤ -0.5~0 -0.6~0
    Thermal shock resistance (850℃*3h  After burning) times≥ 35 40
    Plasticity index % 15~40 15~40

    Corundum Silicon Carbide Plastic Refractory Production procedures

    Batch material preparation. Aggregate material 53%~65%, powder material 35~45%, 1.20~1.35g/cm3 phosphoric acid solution 9~11%.
    Material mixing and tempering. During producing corundum silicon carbide plastic refractory green body, two-step tempering process should be adopted. First, adding 60% of phosphoric acid solution and fully mixed, then aging for 24h. Then adding the rest 40% of phosphoric acid solution and mixes together.
    Press or squeeze into block shape and packed by plastic film.
    Sealing and storing.

    Corundum Silicon Carbide Plastic Refractory Applications

    Plastic refractory is mainly used in all kinds of heating furnaces where doesn’t contact with molten material. Since corundum Silicon carbide plastic refractory has many advantages: excellent wear resistance, erosion and corrosion resistance, high refractoriness, thermal shock resistance and high mechanical strength, it has a wide application in metallurgy, steel industry, ceramic industry, etc. For example, power plant boiler, combustor ling of circulating fluid bed boiler and entrance of high temperature glass furnace. Corundum silicon carbide plastic refractory is also applied in refractory belt of pulverized coal furnace for its high thermal conductivity, thermal shock resistance and slag resistance. Corundum silicon carbide plastic refractory also has very strong cohesion ability, so it can be casted into lining body or be made as precast block by casting or ramming.

    High Quality Corundum SiC Plastic Refractory Factory-RS Kiln & Refractory

    Rongsheng Kiln Refractory supplies high quality corundum SiC plastic refractory, as well as corundum mullite plastic refractory, corundum plastic refractory and so on with favorable price, fast delivery and professional technical support. RS dominant refractory products such as high quality firebrick, refractory castable, plastic refractory, insulating refractory, ceramic fiber products and so on have been exported to more than 60 countries around the world and won customers’ high praise.

  • High Alumina Cement

    High Alumina Refractory Cement Characteristics

    Quick hardening and good early stage strength.
    Excellent material for rapid repair.
    High temperature resistance and wear resistance.
    Has wide application fields such as kilns, furnaces, boilers, fireplaces, etc.
    Thermal shock resistance, convenient for use.

    High Alumina Refractory Cement Parameters

    Item RSCA-50 RSCA-60 RSCA-70 RSCA-80
    Chemical Component

     

    Al2O3 (%) 50-60 60-68 68-77 ≥77
    SiO2(%) ≤8.0 ≤5.0 ≤1.0 ≤0.5
    Fe2O3 (%) ≤2.5 ≤2.0 ≤0.7 0.5
    R2O(Na2O+0.658K2O) (%) ≤0.4 ≤0.4 ≤0.4 ≤0.4
    Rupture Strength MPa 1day 5.5 2.5 5.0 4.0
    3days 6.5 5.0 6.0 5.0
    28days / 10.0 / /
    Compressive Strength MPa 1day 40 20 30 25
    3days 50 45 40 30
    28days / 80 / /
    Setting Time (h) Initial time ≥0.5 ≥1 ≥0.5 ≥0.5
    Final time ≤6 ≤18 ≤6 ≤6

    High Alumina Refractory Cement Applications

    High alumina refractory cement are usually used to patch or line furnaces and bond bricks or joints in high temperature applications. Calcium aluminate cement can also be used to make refractory mortar or concrete for the construction of cement rotary kiln and other industrial furnace lining. High alumina refractory cement is also important construction material for high temperature projects which should withstand atmospheric or rain erosion for a long period.

    RS Kiln Refractory-Your Best High Temperature Projects Supplier

    RS kiln refractory is a comprehensive group company that produces all kinds of unshaped(monolithic) and shaped refractory materials. RS group has 3 subordinate factories and one specialized sales company. The factories annual output capacity of shaped refractory products is 100,000 tons while monolithic refractory materials is 300,000 tons. Since RS was authorized export certificate in 2003, RS brand refractory bricks, castable, cement, ceramic fiber textiles and so on have been exported to more than 60 countries and regions and won good fame.

  • Pure Calcium Aluminate Cement

    Pure Calcium Aluminate Cement Application

    Calcium aluminate CA-70/80 is used for manufacturing good property (low water, low cement) refractory castable, or unshaped bulk refractory materials, which are used in high temperature, high pressure, and reducing condition.  It is also high quality binder of refractory castable, which is extensively applied in chemical industry, metallurgical industry, building material, petroleum industry, ceramic industry etc.

    Pure Calcium Aluminate Cement Features

    Refractoriness under load is high; strength in working temperature is high; resistance to erosion is good. For high purity, it has high erosion resistance to reducing medium such as Co, H2, and CH4.
    The early strength and strength in medial temperature of CA-70/80 are both high.
    Refractoriness is more than 1650°C.

    Pure Calcium Aluminate Cement Physical & Chemical Indicators

    Type CA70 CA80
    Chemical content (%) SiO2 ≤1.0 ≤0.5
    Al2O3 ≥68.0 ≥77.0
    Fe2O3 ≤0.7 ≤0.5
    R2O ≤0.4 ≤0.4
    S ≤0.1 ≤0.1
    Cl ≤0.1 ≤0.1
    325M screen residue (%) ≤5 ≤5
    S    (m2/kg) ≥400 ≥450
    Initial setting time (min) ≥45 ≥45
    Final setting time (h) ≤6 ≤6
    Bending Strength (MPa) 6h —— ——
    1d ≥5.5 ≥5.0
    3d ≥6.5 ≥6.0
    Compressive strength (MPa) 6h —— ——
    1d ≥40 ≥30
    3d ≥50 ≥40
  • Refractory Mortar

    By function, refractory mortar is divided into insulating refractory mortar, anti-shrinkage refractory mortar and buffer refractory mortar. By the properties of binding agents, refractory mortar is classified into hydrous mortar( water and liquid chemical binder prepared) and non-hydrous(liquid organic binder prepared) refractory mortar.

    Silica Refractory Mortar

    Silica mortar is prepared from silica powder, silica brick powder, plastic clay, binder and additives. silica brick powder has good volume stability, it can improve silica mortar linear change rate stability. Silica refractory mortar is mainly used to line silica bricks used in blast furnace, hot blast furnace, coke furnace carbonization chamber, glass tank and spinal top of glass kiln.

    Silica Refractory Mortar Physicochemical Indexes

    Item Hot blast furnace Coke furnace carbonization chamber Glass kiln
    Refractoriness℃ ≥ 1690 1670 1710
    Cold compression strength (1400℃,3h) MPa ≥ 3.0 3.0 3.0
    cementation time/ min 1-2 1-2 1-2
    Granularity ≥0.5mm % >1 <3 <2
    SiO2% 94 92 96
    Fe2O3 % < 1.0 0.7
    0.2 Mpa rupture under load temperature ℃ > 1600 1500 1620

    Aluminum Silicate Refractory Mortar

    Aluminum silicate refractory mortar includes fireclay refractory mortar, mullite refractory mortar and high alumina refractory mortar. Plastic clay or soft clay is added into aluminum silicate mortar to workability.
    There is no need to add binder in aluminum silicate mortar, but to increase binding strength, binders should be added. There are two types of bonders: 1) silicate series, i.e. water glass with different modulus of (SiO2/Na2O). 2) Phosphate series, such as acidic aluminum phosphate and polyphosphate, etc.

    Aluminum silicate refractory mortar Physiochemical Index

    Item Clay mortar High alumina mortar Mullite mortar Corundum mortar
    Refractoriness℃ ≥ 1750 1790 1790 1850
    Rupture strength (Sintered) MPa ≥ 5.9 (1200℃) 5.9 (1400℃) 5.9 (1500℃) 5.9 (1500℃)
    cementation time/ min 1-2 1-2 1-2 1-2
    Granularity ≥0.5mm % ≤1 ≤1 ≤1 ≤1
    Al2O3 % ≥ 45 70 70 90
    rupture under load temperature ℃ ≥ 1200 1300 1500 1700

    Basic refractory mortar

    Basic refractory mortar is the joint material used to mason alkaline refractory products, including magnesia mortar, magnesia alumina mortar, magnesia chrome mortar, magnesia silica mortar and so on. As MgO will react with water, so alkaline refractory mortar should be bonded by liquid binder which can react with MgO and form composite salt, or non-hydrous organic binders.

    Silicon carbide and carbon refractory mortar

    Silicon carbide refractory mortar is joints material used to line silicon carbide products or SiC containing products. Carbon refractory mortar or carbon containing refractory mortar is used to mason large blast furnace and middle blast furnace carbon bricks, iron mixing furnace or torpedo tank alumina carbon brick. Carbon mortar is further divided into bulky joint carbon mortar and thin joint carbon mortar.