Jun 30, 2021
High Alumina Refractory Bricks

Product features:

1.High refractoriness
2.High-temperature strength
3.High thermal stability
4.Neutral refractory
5.Good resistance to acid and basic slag corrosion
6.High refractoriness under load

high alumina refractory bricks4

Physio-chemical Index of High Alumina Bricks :

Items First grade

high alumina brick

Second grade

high alumina brick

Third grade

high alumina brick

Special grade

high alumina brick

LZ-75 LZ-65 LZ-55 LZ-80
Al2O3 % ≥ 75 65 55 82
Fe2O3 % ≤ 2.5 2.5 2.6 2.0
Bulk Density g/cm3 2.5 2.4 2.3 2.6
Cold Crushing Strength MPa ≥ 70 60 50 80
0.2MPa Refractoriness Under Load  ℃ 1510 1460 1420 1550
Refractoriness ℃ ≥ 1790 1770 1770 1790
Apparent Porosity % ≤ 22 23 24 21
Reheating Linear Change 1450℃×2h  % -0.3 -0.4 -0.4 -0.2

Applications of High Alumina Bricks:

High alumina bricks are popularly used for the masonry of industrial kilns’ inner linings, such as blast furnaces, hot blast furnaces, electric furnace top, reverberator, rotary cement kiln, and so on. Besides, high alumina bricks are also widely used as regenerative checker bricks, stopper of the continuous casting system, nozzle bricks, etc.

high alumina refractory bricks5

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Jun 30, 2021
Alumina Carbon Bricks

Catalog

★ What are the Common Alumina Carbon Brick

Burned Micropores Alumina-Carbon Brick
Burned Micropores Alumina-Carbon Brick features
Burned Microporous Alumina-Carbon Brick Technique Data
Aluminium Carbon-based Refractories for Continuous Casting Tundish

★ Aluminum Carbon Bricks Application
★ Aluminum Carbon Bricks Manufacture Process
★ What are the Raw Materials and Binders of Aluminum Carbon Bricks

★ What are the Common Alumina Carbon Brick

1.Burned Micro-pores Alumina-Carbon Brick is mainly used for working lining of bosh above the air pip and belly. The average pore diameter of micro-pore alumina carbon brick is less than 1µm, and the volume percentage of the pores less than 1µm is no less than 70%.

Burned Microporous Alumina-Carbon Brick features

(1) Low porosity & low air permeability.
(2) high crushing strength & high thermal conductivity.
(3) Anti-slag, anti-alkali, anti-erosion ability.
(4) Good thermal shock stability.

Burned Microporous Alumina-Carbon Brick Technique Data

Item Index
RSAC-1 RSAC-2 RSAC-3
Al 2 O 3 ,% ≥ 65 60 55
C,% ≥ 11 11 9
Fe 2 O 3 ,% ≤ 1.5 1.5 1.5
Bulk density, g/cm 3 ≥ 2.85 2.65 2.55
Apparent porosity, % ≤ 16 17 18
Cold crushing strength, Mpa ≥ 70 60 50
Refractoriness under load(0.2Mpa, Ti) °C ≥ 1650 1650 1600
Thermal shock stability, times ≥ 100 100 100
Iron liquid corrosion index,% ≤ 2 3 4
Air permeability, mDa ≤ 0.5 2 2
Average pore size, mm≤ 0.5 1 1
Less than 1mm Pores volume percentage % ≥ 80 70 70
Anti-alkali performance,% ≤ 10 10 15
Thermal conductivity, w/m·k ≥ 13 13 13

2. Aluminium Carbon Refractories used for Continuous Casting Tundish, mainly include upper nozzle, lower nozzle, and stoppers, which are also called special-shaped aluminum carbon bricks. The raw materials of continuous casting nozzles and stoppers are corundum and graphite. A small number of additives are added to raw materials during the production process. Phenolic resin is used as a binder of alumina carbon nozzles and stoppers. After mixing, molding and drying, green bodies are burned in a non-oxidizing firing kiln. The firing temperature is 1350 °C, after machining, anti-oxidation coating can be spayed to the surface to prolong their service life.

Aluminum Carbon Refractories for Continuous Casting Tundish

(1) Good integrity and safe use.
(2) To better purify the molten steel.
(3) High strength, good resistance to molten steel, and slag erosion.
(4) Wear resistance and long service life.

★ Aluminum Carbon Bricks Application

Aluminum carbon bricks can be used in blast furnaces, continuous casting tundishes (long nozzles, submerged nozzles, stoppers, upper and lower nozzle bricks, slide plate bricks), ladle, hot metal cans, torpedoes, and other thermal equipment.

★ Aluminum Carbon Bricks Manufacture Process

Add graphite raw materials to alumina raw materials (corundum, mullite, bauxite), add small amounts of other raw materials such as silicon powder and SiC powder, then mixed with resin or asphalt binder, molded by press machine and finally fired at about 1300 ° C in a reducing atmosphere kiln.

★ What are the Raw Materials and Binders for Making Aluminum Carbon Bricks

For the unfired aluminum carbon bricks, the commonly used raw materials are corundum, mullite, first-grade high-alumina bauxite clinker, graphite, SiC, and Si powder. Commonly used binding agents are resin, tar, asphalt, and the like. Different raw materials should be used for the production of aluminum carbon bricks based on applications.

The above is a brief introduction to aluminum carbon bricks. If you need to purchase aluminum carbon bricks, RS Refractory can supply you with the best quality products at a competitive price. We can also customize refractory products according to your requirements and provide you best refractory materials and engineering solutions.

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Jun 30, 2021
Alumina Silica Fire Brick for Sale

High-Purity Alumina Silica Fire Bricks Properties

High-Temperature Bulk Density
Excellent Capacity of Refractoriness under load
High Thermal Conductivity
Low Porosity
Excellent Abrasion Resistant Ability
Excellent Thermal Shock Performance

Alumina Silica Fire Brick Physical & Chemical Index

Item RSAS60 RSAS70 RSAS75 RSAS80
AL2O3(%) ≥60 ≥70 ≥75 ≥80
SIO2(%) 32 22 20 ≥18
Fe2O3(%) ≤1.7 ≤1.8 ≤1.8 ≤1.8
Refractoriness °C 1790 >1800 >1825 ≥1850
Bulk density,g/cm3 2.4 2.45-2.5 2.55-2.6 2.65-2.7
Softening temperature under load ≥1470 ≥1520 ≥1530 ≥1550
Apparent porosity,% 22 <22 <21 20
Cold Crushing strength Mpa ≥45 ≥50 ≥54 ≥60

Three Major Categories of Alumina Silica Bricks

Semi Siliceous Products (Al2O3≤30%)
Fire Clay Products (30%≤Al2O3≤48%)
High Alumina Products (Al2O3≥48%)

Different raw materials and volumes of components determine the kind of products.

Alumina Silica Fire Brick Applications

1. Steel furnaces
2. Ironmaking furnaces
3. Glass kiln
4. Ceramic tunnel kiln
5. Cement kiln

Our alumina silica fire brick products have been shipped all around the world, such as Thailand, Indonesia, Pakistan, Saudi Arabia, South Africa, Turkey, Iran, Iraq, etc. welcome to buy alumina silica firebrick at Rongsheng and enjoy our high-quality service. Please leave your message and we will be in contact as soon as possible.

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Jun 30, 2021
High Alumina Checker Firebrick

Choose the type that you need, or provide the size you need.

High Alumina Checker Firebrick Features & Advantages

1. High refractoriness.
2. Good spalling resistance and wear resistance.
3. Good corrosion resistance.
4. Good thermal shock resistance.
5. High mechanical strength.
6. High-temperature creep rate is low.

High Alumina Checker Firebrick for Furnace Technique Data

High Alumina Checker Firebrick Physical and Chemical Index:
Item Properties
RS-80 RS-75 RS-65 RS-55 RS-48
Al2O3 (%) 80 ≥75 ≥65 ≥55 ≥48
Refractoriness  (°C ) ≥1790 ≥1790 ≥1790 ≥1770 ≥1750
Bulk density  (g/cm3) 2.65 2.5 2.45 2.4 2.3
Softening temperature under load  (°C ) 1530 ≥1520 ≥1500 ≥1470 ≥1420
ReheatingLinear Change Rate  (%) 1500°CX2H 0.1 0.1 0.1 0.1 0.1
1450°CX2H -0.4 -0.4 -0.4 -0.4 -0.4
Apparent porosity (%) 22 ≤23 ≤23 ≤22 ≤22
Cold crushing strength (Mpa) 55 ≥50 ≥45 ≥40 ≥35
Application steel furnace, glass furnace, sodium silicate furnace, ceramic shuttle kiln, cement rotary kiln, blast furnace, electric furnace, blast furnace, and reverberatory furnace.

High Alumina Checker Firebrick Applications

1. Steel furnaces
2. Ironmaking furnaces
3. Glass kiln
4. Ceramic tunnel kiln
5. Cement kiln

About Rongsheng Kiln Refractory Company

Zhengzhou Rongsheng Kiln Refractory Co., Ltd, located in the beautiful Xinmi City, Henan Province with rich refractory materials. Established in the early 90s of twenty century, with continuous innovation and development, now we are a comprehensive enterprise producing refractory in metallurgy, electric power, building materials, chemical industry, glass, non-ferrous metals, etc. There is more than 180 staff, including 20 professional technicians. We have 3 automatic production lines for shaped, unshaped, and insulating refractory materials.

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Jun 30, 2021
High Alumina Runner Bricks

High Alumina Runner Bricks Physical & Chemical Index

Modle/item Fire-clay High Alumina andalusite
FC-36 FC-40 HL-48 HL-55 HL-65 HL-70
Al2O3 % >36 >40 >48 >55 >65 >70 >57
Fe2O3 % <2.0 <1.8 <2.0 <2.0 <2.0 <1.5 <2.0
Alkalinity % <1.8 <1.8 <1.8 <1.8 <1.8 <1.8 /
Apparent porosity % 17-25 <22 <25 <26 <26 <25 <25
Bulk Density g/cm3 >2.1 >2.18 >2.2 >2.25 >2.3 >2.35 >2.30
Refractoriness ℃ >1700 >1710 >1750 >1770 >1790 >1790 >1790

High Alumina Runner Bricks Applications

1. Steel furnaces
2.Ironmaking furnaces
3. Glass kiln
4. Ceramic tunnel kiln
5. Cement kiln

High Alumina Runner Bricks Can Be Customized

We offer fire clay, high alumina, alumina-mullite, and other customized materials in the manufacturing of hollow wares.

We offer a typical set of hollow wares consist of the following shapes for ingot casting of steel:

-Funnel or Trumpet – Bell Bricks
-Long, Round Stack Bricks
-Short, Round Stack Bricks
-Bottom Guide Bricks
-Spider or Center Runner Bricks( 1-way through 8-way)
-Long, Square Runner Bricks
-Short, Square Runner Bricks
-End Gate Bricks
-Center Riser Bricks

Other shapes and sizes are available based on the specific requirements of the customers.

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Jun 30, 2021
Anchor Bricks

Description:

Have high-temperature firing
Have strong peeling resistance
Have high thermal shock resistance

Keywords: Anchor brick, Anchor bricks, Anchor fire bricks, Anchor refractory bricks, Fired anchor bricks, Refractory anchor bricks

Anchor Brick Introduction

Anchor brick is a kind of hot sales refractory bricks for furnace application in Rongsheng factory manufacturing with the anchor brick is made of AI2O3 as the main raw material, and anchor fire brick is the top structure supported by the stress between the metal hanging piece and the refractory brick of the furnace top. Anchor bricks have good properties of high-temperature firing, high thermal shock resistance, strong peeling resistance. There are high-quality light anchor refractory bricks for sale cheap in RS Company can provide standard size refractory anchor brick specification and category as well as competitive price & high-grade quality fire anchor brick products, other specification, and size of fireproof anchor bricks according to customer requirements, welcome to contact us or email us for a free quote or price list.

Anchor Brick Features

Refractory anchor bricks have high strength
Refractory anchor bricks have strong peeling resistance
Refractory anchor bricks have good thermal shock resistance

Anchor Brick Specification

Item Index
LZ-55A LZ-55B LM-75A LM-75B
Al2o3 55.0 55.0 75.0 75.0
Cao 2.0 2.0 2.0 2.0
Cold Crushing Strength 50 50 55 55
0.2Mpa Refractoriness Under Load 1450 1450 1550 1550
Apparently Porosity 22 24 21 23
Bulk Density 2.30 2.30 2.60 2.60

Anchor Brick Features Application

Anchor brick is a new type of roof structure for anchoring bricks for industrial furnaces. The top of the furnace is a roof structure supported by metal hanging fire bricks and refractory bricks. Therefore, leakage of reactive gas and hot gas in the furnace may damage the metal hanging parts, thereby causing a collapse of the top of the furnace. Industrial kiln and flue walls are composed of an inner lining, heat insulation layer, and outer wall layer, the inner lining is refractory brick, and the outer wall is made of ordinary sintered brick. Anchorage is required between these layers, the tensile strength of the anchor refractory brick is obviously improved, and the stress generated at the groove is blocked at the rib and cannot be transmitted continuously. Therefore, the anchor brick of this structure is not easy to break.

Anchor Brick Precautions Masonry

  • 1. Carefully apply mud from both refractory anchor bricks sides to prevent gas from leaking from the top of the furnace.
  • 2. The hanging part of the anchor fire brick should not be damaged (fired anchor bricks should play the role of hanging metal parts).
  • 3. Ensure the anchor refractory bricks size of the joints, carry out the top construction, and correctly determine the role of the hanging metal parts.
  • 4. Expansion joints should be properly placed between the furnace body and the anchor bricks.
  • 5. Refractory bricks generally use air-hardening mud.

Anchor Brick Production Precautions

One hand is the degree of refractory anchor bricks refractoriness, and the other hand is the tensile strength of anchor fire bricks. The most important thing is the cold tensile strength of the anchor brick because the entire top weight is hung in the upper part of the anchor brick, where the temperature is not high, so as long as the normal tensile strength of the brick is sufficient, anchor bricks will not happen here. If the tensile strength of the fire bricks at room temperature is insufficient, a so-called drop problem will occur. Anchor brick is necessary to pay attention to the cold tensile strength of the anchor bricks, so the production is made of fire bricks that are easy to sinter.

Anchored Refractory Bricks and Metal Anchors Difference

Metal Anchor

Metal anchor generally refers to a special metal structural member that plays a role in supporting and fixing the lining refractory brick in the refractory brick lining structure. metal mainly includes two types of lining anchors and refractory anchor bricks or hangers.

Anchor Refractory Bricks

In the industrial furnace design, when the thickness or load of the furnace structure is large, or the actual ambient temperature is high, the anchors in the lining body are mostly anchored refractory brick structures. Including walls and roofs in the high temp furnace.

Anchor Bricks Classification

  • 1. Clay-based anchor brick
  • 2. Three-grade high alumina anchor brick
  • 3. First-grade high alumina anchor brick
  • 4. Anchor Bricks Temperature Classification
  • 5. Clay quality fire anchor brick is selected at a low temperature below 1100 ℃
  • 6. High-grade alumina anchor brick is selected at a high temperature above 1100 ℃
  • 7. High-grade alumina anchor brick is used at a high temperature above 1250℃

Anchor Bricks Select Precaution

Metal materials can be used in lower temperature environments (less than 1100 ° C), above which refractory bricks are usually used, the representative refractory anchor materials are anchor bricks. The selection of anchor bricks in the lining body, in addition to consideration of ambient temperature conditions, also considers the characteristics of the lining structure. There must be no cracks at the anchor neck because refractory brick is a load-bearing component. Belong to key materials, pay attention to the sintering quality and appearance quality of the refractory anchor bricks.

Anchoring Brick Layout Principle

1. The arrangement of the anchor bricks shall be determined according to the range and frequency of temperature changes and the size of the straight wall area, and shall not be less than 6 pieces/m2. The anchoring bricks must be carefully inspected before the masonry. If the anchor bricks cannot be used at the anchoring holes if they have cracks affecting the overall strength of the anchor bricks, they should be resolutely discarded.

2. When laying the bricks close to the anchor bricks, the pre-laying bricks should be taken care of to determine the exact position of the anchor bricks. The welding parts of the metal shells are thoroughly cleaned with a wire brush, the welding rods are adapted to the welded parts, and the anchor’s bricks are firmly welded. tube. After the anchor brick is completed, the anchor hook is inserted, and the air-strike is filled with a refractory fiber mat and plugged to form certain protection for the anchor.

3. The thickness of the anchoring pipe has certain requirements. When the pipe wall is too thin, it will cause early damage due to unavoidable slow-burning. The heat-resistant steel material of the anchor hook should be determined according to the temperature of the fire anchor bricks at the location.

Where to Buy The Anchor Brick in Rongsheng Factory

RongSheng refractory factory has rich refractory raw materials and 20 years of experience in refractory brick manufacturing.RongSheng Firebricks company can provide specifications and categories as well as competitive prices & high-grade quality bricks products. Anchor bricks size according to requirement customer requirements.

RongSheng refractory bricks company has a Certificate according to client requirements, such as ISO9001 certificate, CE.

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